Client: Peerless Block & Brick Co.
Location: Saint Albans, West Virginia
Industry: Precast Concrete Manufacturing
Introduction
Peerless Block & Brick Co., recognized as “America’s Oldest Block Producer,” has been a leader in manufacturing and distributing quality masonry products since 1905. With facilities in Beckley and Parkersburg, West Virginia, Peerless is renowned for its commitment to quality, service, and innovation in the concrete and hardscape markets.
Challenge
As the decorative concrete market evolved, Peerless faced the challenge of producing high-quality products while maintaining efficiency and consistency. Traditional methods of mixing and pouring concrete were labor-intensive and often resulted in variable outcomes. To meet growing demand and enhance their product line, Peerless needed a solution that would streamline their production process without compromising quality.
Solution: EZG Precast Hog
Enter the EZG Precast Hog Dual Auger with split control unit, a game-changing addition to Peerless’s production line. This unit, specifically designed for blending different concrete mixes, features a split hopper and separate augers for precise control. Each side can be operated independently, allowing for the creation of customized color and texture blends that meet the specific demands of decorative applications.
The Precast Hog moves seamlessly on rails from the pan mixer to the distribution point, enabling rapid filling of various molds, from precast paver molds to larger stone pieces. With the capability to fill smaller molds at a rate of one mold per minute and larger molds in three minutes, Peerless can achieve an impressive 40 to 45 batches of concrete daily.
Performance and Results
After a decade of reliable service, the EZG Precast Hog has proven to be an essential asset for Peerless.
Mike Brown, Plant Manager, shared his thoughts:
“With the EZG Precast Hog, we’ve achieved a level of consistency in our products that was previously unattainable. After ten years of reliable service, it has proven its durability and efficiency. This unit has drastically reduced our reliance on manual labor—now, just three of us can manage production efficiently. It’s essential for delivering the high-quality decorative concrete our customers expect.”
By reducing labor costs and enhancing production speed, Peerless has positioned itself to meet the demands of the market while maintaining the quality that has defined its legacy for over a century.
Conclusion
The EZG Precast Hog is more than just a piece of equipment; it’s a vital component in Peerless Block’s commitment to excellence in the decorative concrete space. As the industry continues to evolve, Peerless is well-equipped to adapt and thrive, thanks to innovative solutions like the Precast Hog.
Talk to Us…
For businesses seeking precision control in their precast production process, EZG offers solutions designed to improve quality, output, and consistency while reducing time and labor. Contact our sales team to learn how we can help elevate your production capabilities.
